Enjoy Competitive Factory Prices with a Low MOQ of 4 PCS
As a leading manufacturer, FLEXI Forged Wheels LLC provides a comprehensive custom forged wheels solution to elevate your business’s success.
Larger Capacity, Better Price
Annual production capacity of up to 10,000 pieces, ensuring more competitive wholesale prices.
Lower MOQ, More Flexibility
Minimum order quantity of 4 pcs, helping you save more and generate higher profitability.
Certified Products, Quality Guaranteed
Compliance with ISO and IATF standards, with strict production processes to guarantee quality.
Our High Quality Products
What Sets Us Apart
Strong Capacity
At FLEXI Forged Wheels LLC, we pride ourselves on our large production capacity. We guarantee the ability to fulfill bulk orders, producing over 100,000 forged wheels annually. This ensures that we can meet the demands of any large-scale project with consistency and reliability.
Advanced Machinery
Commitment to quality is backed by our investment in state-of-the-art machinery. With more than 60 CNC machines, including 5 five-axis machining centers, we ensure precision and efficiency in every wheel we produce. This allows us to maintain high standards and meet diverse design specifications.
Flexible Customization
FLEXI stands out for its flexibility in customization. We offer a wide range of models, sizes, colors, and finishes to meet the unique needs of our clients. Whether you need wheels for cars, off-road vehicles, motorcycles, or trucks, we can tailor our products to fit your specific requirements.
Full Support & Service
We provide comprehensive support throughout the entire lifecycle of our products. From pre-sales consultations to post-sales services, our team is dedicated to assisting you at every stage. Our full lifecycle service ensures that you receive continuous support and satisfaction with FLEXI.
Key Steps in Forged Wheel Production
Material Selection
High-quality materials like 6061-T6 aluminum alloy and magnesium alloy are chosen and prepared through smelting and refining. Molds are designed based on the wheel’s specifications to ensure accurate shaping. For example, 6061-T6 aluminum is known for its excellent mechanical properties and corrosion resistance, making it ideal for high-performance wheels.
Forging and Heat Treatment
The prepared aluminum alloy is heated and forged using a high-pressure forging press, typically with a pressure range of 8,000 to 15,000 tons. This process shapes the wheel and increases its structural density and strength. After forging, the wheels undergo heat treatment, including quenching and tempering, to enhance hardness, durability, and relieve internal stresses.
Precision Machining
The wheels are precisely machined through several stages to achieve exact dimensions and a smooth surface finish. This includes:
- Rough Machining: Removing the outer layer of the forged wheel blank to prepare for finer processes.
- Milling: Creating bright surfaces by removing a thin layer of material to achieve the desired surface finish.
- Finishing: Performing fine machining operations such as drilling holes for wheel bolts and detailed milling to ensure high precision and smoothness.
Surface Treatment
Wheels receive surface treatments to enhance appearance and corrosion resistance, tailored to customer requirements. These treatments include:
- Painting: Applying durable and aesthetically pleasing coatings in various colors.
- Polishing: Creating a shiny, reflective surface finish.
- Brushed Finish: Giving the wheel a distinctive textured look by brushing the surface.
- Chrome: Applying a metal coating to improve durability and appearance.
Inspection
The final wheels undergo rigorous quality inspections to ensure they meet all standards. These inspections include:
- Dimensional Measurement: Ensuring the wheel meets precise size specifications.
- Visual Inspection: Checking for any surface defects or imperfections.
- Dynamic Balance Testing: Ensuring the wheel is balanced for smooth operation.
- Surface Treatment Inspection: Verifying the quality and uniformity of the surface treatments.
- Hardness Testing: Measuring the hardness to ensure the wheel meets strength requirements.
- Marking and Label Inspection: Checking that all identification markings and labels are correct and legible.
Packaging
Each wheel is individually packaged to ensure maximum protection during shipping. Packaging includes:
- Foam Protection: Custom-sized foam inserts to protect the wheel from impacts.
- Rim Edge Protection: Special protectors for both the inner and outer rim edges.
- Dust and Water Protection: Wheels are placed in protective bags to prevent dust and water damage.
Shipping
Depending on the destination, additional packaging may be applied for extra protection. This includes:
- Reinforced Cardboard Boxes: Providing extra sturdiness for long-distance shipping.
- Plastic Wrap: Adding an outer layer of plastic film to prevent water damage.
- Labeling: Proper labeling and marking to ensure accurate delivery and handling instructions.
Packaged wheels are then shipped according to customer requirements, ensuring they arrive safely and on time.
Trusted by Customers Worldwide
Get Your Free Quote
Contact us to receive a free quote and expert advice on custom forged wheels for cars, motorcycles, trucks, and off-road vehicles. FLEXI Forged Wheels LLC is committed to finding the perfect solution for your business needs.
Custom Forged Wheels Made Simple
At FLEXI Forged Wheels LLC, we turn complexity into simplicity! Follow these steps to get started today!
1
Tell Us What You Need
Provide us with specific details about your requirements. Share your drawings, reference pictures, and ideas.
2
Get Solution & Quote
We will work on the best solution according to your requirements and drawings. A detailed quote will be provided within 24 hours.
3
Sample Production & Quality Check
Before mass production, we will produce a sample for quality inspection to ensure it meets your standards.
4
Proceed to Mass Production
After you approve the sample and provide a deposit, we will begin mass production and manage the shipment for you.
