Top Manufacturer of Custom Forged Rally Wheels from China
Factory Direct • Certified Quality • Built for Rally Performance
All-in-One Custom Forged Rally Wheels Solution – Engineered for High-Impact Motorsports
Rally racing demands strength, reliability, and precision. That’s why FLEXIFORGED offers specialized forged rally wheels that meet the extreme requirements of gravel, snow, and tarmac rally stages.
We work with motorsport teams, rally car builders, and performance distributors across the globe, delivering forged wheels designed to handle punishing terrains, high G-forces, and repeated impact.
Hi, I'm Jackie from FLEXIFORGED. Let me introduce you to our rally wheel program.
Get Our Rally Wheels Catalog – Designed for Performance Distributors & Race Teams
Why Choose FLEXIFORGED for Rally Wheels?
Choosing a forged wheel supplier isn’t just about the product—it’s about trust, stability, and support. Here’s why more and more global buyers rely on FLEXIFORGED for long-term cooperation.
Each wheel is forged from 6061-T6 aluminum, offering extreme strength-to-weight ratio ideal for rally conditions. Built to absorb shock and maintain structural integrity under high-speed impact.
We offer custom-built forged rally wheels with:
Gravel Rally Wheels (thicker lips, bead reinforcement)
Tarmac Rally Wheels (lightweight, high-speed precision)
Snow Rally Wheels (narrow profile for deep snow traction)
We supply rally wheels tailored for:
Subaru WRX / STI
Mitsubishi Lancer Evolution
Ford Fiesta / Focus
Toyota Yaris GR / Corolla GR
Peugeot, Citroën, and Skoda rally platforms
Historic rally cars
Custom PCD, offset, hub bore, and brake clearance available.
Our forged rally wheels are typically 20–30% lighter than cast rally wheels while offering superior impact resistance and heat dissipation.
We are not a trading company. FLEXIFORGED owns a fully equipped production facility with over 60 CNC machines, from 3-axis to 5-axis. This means we control quality, production lead times, and costs—giving you peace of mind with every order.
From structure to surface finish, from PCD to custom center caps—we offer true customization for your clients’ unique needs. Whether it’s motorsport, off-road, luxury, or OEM-style, we help you build your market.
Our wheels are forged from 6061-T6 aluminum and produced under strict quality control. ISO and IATF certifications are available to meet different country and project standards. We support third-party inspection if needed.
We know your customers hate delays. That’s why our production system is designed for stable output and flexible scheduling. From packaging to customs paperwork, we make sure everything runs smoothly.
You’ll communicate directly with experienced staff who understand B2B procurement. We support virtual inspections, detailed order tracking, and complete invoice documentation—saving you time and avoiding costly mistakes.You’ll communicate directly with experienced staff who understand B2B procurement. We support virtual inspections, detailed order tracking, and complete invoice documentation—saving you time and avoiding costly mistakes.
We don’t just sell wheels. We build partnerships. Many of our clients have worked with us for 5+ years, trusting us to help them grow their businesses with reliable support, fair pricing, and honest communication.
Want to know how we can help your business succeed? Let’s talk!
Top-Selling Forged Rally Wheels Our Clients Love
At FLEXIFORGED, we understand the brutal demands of rally and gravel motorsport. That’s why our forged rally wheels are trusted by tuners, rally teams, and distributors worldwide. Built for extreme impact resistance and lightweight performance, our rally wheels combine form and function with full customization options.
Below are some of our best-selling forged monoblock rally wheels—built with strength, speed, and style in mind.
🔧 What Makes Our Forged Rally Wheels Stand Out?
We produce every rally wheel under strict motorsport-level QC. Using aerospace-grade 6061-T6 aluminum, each wheel is optimized for high-speed durability and shock absorption on gravel, tarmac, and mixed surfaces.
Clients especially appreciate our ability to deliver:
💥 Impact-resistant monoblock construction – perfect for rallycross and WRC-style use
⚖️ Lightweight + strong – ideal balance of stiffness and weight savings
🏎️ Rally-spec PCDs – including Subaru, Ford, Toyota, GR Yaris, etc.
🎨 Race finishes – bronze, matte white, gloss silver, rally gold, etc.
🛠️ Custom branding & center caps – OEM or private-label available
🔁 Available in 15″, 17″, and 18″ – with custom width and offset options
Whether you’re building for gravel stages, rally raid, or track-inspired tarmac sprints, FLEXIFORGED rally wheels deliver elite-level strength and aesthetics.
📩 Want more details or samples? Contact our team today for the latest catalog and specifications.
Estimated Cost Breakdown for Forged Rally Wheels
The final price of a forged wheel varies depending on several factors. Understanding these cost drivers will help you plan your budget more accurately and communicate requirements clearly when requesting a quote.
Common rally specs include 15×6.5, 15×7, 17×7, and 18×8. Larger or custom width increases material and machining cost.
6061-T6 aluminum alloy is the standard for most forged wheels. However, magnesium alloys or higher-grade forged aluminum will raise the cost due to material properties and sourcing difficulty.
Standard powder coating is the most economical. Options like brushing, polishing, anodizing, and especially chrome plating increase costs based on the labor and materials involved. Multi-process or two-tone finishes also add complexity.
Custom center caps (logo engraving, magnetic lids, floating caps) and forged rim components (especially in carbon fiber or anodized finishes) have tiered pricing depending on quantity and material type.
Shipping cost is highly dependent on destination and method. Air freight is fastest but most expensive. Sea freight offers better cost efficiency for bulk orders.
Each country has its own customs duties, VAT, and compliance standards. These can significantly affect the final landed cost. We recommend confirming local requirements before placing an order.
Want an accurate quote based on your specs and destination?
Production Timeline: From Drawing to Rally-Ready
At FLEXIFORGED, every forged wheel order is custom-built from scratch. While many factories work on a Monday-to-Friday schedule, our production runs 7 days a week in shifts to ensure steady delivery—even during peak seasons.
Below is a typical timeline from deposit confirmation to shipment-ready status:
Step 1 – Contract Confirmation & Deposit Received
This is the official start of production. Once the customer approves the specifications and confirms the proforma invoice, the order is confirmed. Production begins immediately after receiving the deposit. This step ensures the production slot is locked and materials are planned.
Step 2 – Technical Drawing & Design Finalization
Our engineering team creates detailed 2D and 3D CAD drawings tailored to the customer’s requirements. Specifications such as PCD, offset, hub bore, finish, and branding are included. Final confirmation ensures accurate production and minimizes rework risk.
Step 3 – Forging & Material Preparation
Raw 6061-T6 aluminum bars are heated and forged under high pressure into basic wheel blanks. This aligns the metal grain for enhanced strength. Standard and non-standard blanks are sourced or forged depending on the design.
Step 4 – CNC Precision Machining
The forged blanks are machined using 3-axis to 5-axis CNC machines to create the exact shape, spoke design, and dimensions. Both barrel and center are cut separately in this stage, ensuring precision and perfect fitment.
Step 5 – Surface Finishing
Wheels undergo customer-selected surface treatment: powder coating, brushing, anodizing, polishing, or chrome plating. This not only enhances appearance but also protects against corrosion. Each finish requires controlled processing.
Step 6 – Quality Inspection & Logo Engraving
Final inspection covers size accuracy, weight, balance, and surface finish. Optional logo engraving or laser etching is applied after QC approval. Third-party inspection (e.g., TUV, ISO) is available on request.
Step 7 – Packaging & Dispatch Ready
Finished wheels are wrapped in foam, packed in export-grade cartons, and palletized. Labels and documentation are added. At this point, the goods are ready for customs clearance and global shipping.
Frequently Asked Questions
Here are the most common questions our clients ask before placing an order.
We’ve compiled answers to help you better understand our production, customization, and shipping process.
If your question isn’t listed, feel free to contact our team—we’re here to help.
✅ Yes. We offer documentation and third-party testing as needed.
✅ Yes. We have models specifically engineered for loose surfaces, including drainage, bead seats, and narrow widths.
✅ Absolutely. Our forged tarmac rally wheels are built for stiffness and weight savings.
✅ Yes. Just send us your PCD, offset, hub bore, and brake clearance. We’ll tailor accordingly.
We operate 7 days a week in shifts. From contract signing to final packaging, most orders are ready in 25–30 calendar days, depending on complexity and customizations.
Absolutely. You can choose from various finishes (brushed, polished, chrome, anodized, powder coat), and we support laser engraving or 3D logo milling. Our engineers will guide you through the design confirmation process.
For most 2-piece forged wheels, our MOQ is 4 pcs (1 full set). For wheel lips/barrels or spacers, MOQs may vary—contact us for details.
Yes. Sample orders are accepted. We can manufacture and ship a sample wheel to you for quality verification. Charges may apply depending on customization.
Yes. All our products are ISO-certified. Third-party inspection and virtual factory audits are also supported.
We ship globally—North America, Europe, Australia, South Africa, Southeast Asia, and more. Our team will help you with the best shipping method and customs clearance support.
The final quote includes wheel cost based on specs and finish, protective packaging, and loading service. Shipping fees and import taxes depend on destination and Incoterms (FOB/CIF/DDP).
Yes, you’re welcome to visit our facility in Chongqing, China. Alternatively, we offer live video inspections and factory walk-throughs.
❓ Still have questions?
👉 Contact our expert team and we’ll help you get exactly what you need.
Contact FLEXIFORGED to Start Your Rally Project
Let’s build wheels that win rallies.
Have a look at how some of our clients perceive our goods and services:
