This case study highlights the custom design and manufacturing process of 3-piece forged wheels for a 2006 Porsche 997 in Australia. With a focus on performance, strength, and aesthetic customization, the project showcases our expertise in delivering high-quality, tailored wheel solutions for high-end sports cars.

Client’s Requirements for Custom Forged Wheels

The client, a Porsche enthusiast based in Australia, required a set of custom 3-piece forged wheels for their 2006 Porsche 997. The key priorities were lightweight construction, durability, strength, and a precise color match to enhance the car’s overall appearance and performance.

Wheel Specifications

Front Wheel:

• Material: 6061-T6 Forged Aluminum
• Design: 3-Piece Construction
• Size: 19×8.5J
• Offset: ET -17
• Center Bore: 71.6mm
• Bolt Pattern: 5×130
• Screws: Optional silver or gold finish
• Finish: Brushed front and rear plates with custom color match based on client’s reference image

Rear Wheel:

• Material: 6061-T6 Forged Aluminum
• Design: 3-Piece Construction
• Size: 19x12J
• Offset: ET -38
• Center Bore: 71.6mm
• Bolt Pattern: 5×130
• Screws: Optional silver or gold finish
• Finish: Brushed front and rear plates with custom color match based on client’s reference image

Customized Design & Manufacturing Process

1. Design Finalization
   The first step was to confirm the fitment details, including offset, center bore, and bolt pattern, ensuring the custom wheels would fit the 2006 Porsche 997 perfectly. A 3D model was developed to visualize the final design.

2. Precision Forging & CNC Machining
The wheels were forged using 6061-T6 aluminum to balance strength and lightness. Advanced CNC machines, including 5-axis machining, ensured all specifications were met with precision.

3. Finish & Color Matching
The wheels were treated with a brushed finish on both the front and rear plates. A custom color was selected based on the client’s provided reference image and was carefully matched and anodized to ensure long-term durability in harsh Australian weather.

4. Quality Control & Final Testing
After the wheels were manufactured, a thorough quality control inspection was conducted to ensure they met all dimensions and finish requirements. The wheels were then prepared for shipping.

Outcome & Client Feedback

The custom 3-piece forged wheels were successfully delivered, perfectly fitting the 2006 Porsche 997 and meeting the client’s aesthetic and performance goals. The lightweight design enhanced handling and performance, while the precise color match and brushed finish delivered the high-end visual appeal the client desired.

The client was highly satisfied with the overall quality of the wheels, particularly the flawless fitment and the custom finish that complemented their Porsche 997 perfectly.

Conclusion: High-Performance Custom Forged Wheels for Luxury Sports Cars

At FlexiForged, we specialize in producing high-performance custom forged wheels that meet precise specifications for luxury vehicles. This project with the 2006 Porsche 997 is a testament to our ability to deliver top-quality, tailored solutions that enhance both the performance and appearance of high-end cars.