The Ultimate Wheel Size Guide for Custom Forged Wheels (Diameter, Width, Offset, PCD, Center Bore)

Choosing the correct wheel size is critical in B2B custom forged wheel projects. Incorrect specifications are often linked to fitment issues, delayed deliveries, and costly rework. This guide is written to standardize communication and reduce risk for buyers, dealers, and tuning companies.


Why Wheel Size Matters in Custom Forged Wheels

Wheel size defines fitment, performance, safety, and visual balance. In custom forging, every parameter is fixed by design. Once CNC machining starts, errors cannot be corrected without remaking the wheel.

For this reason, wheel size data must be accurate, complete, and verified before production.


1. Wheel Diameter

https://www.kipardoracing.com/wp-content/uploads/2025/05/alloy-wheels-width-diagram.jpg

Definition
Wheel diameter is measured in inches across the bead seat.

Common Sizes

  • Passenger cars: 17”–20”
  • Performance & luxury: 19”–22”
  • SUV & off-road: 18”–24”

Key Notes

  • Larger diameters allow big brake clearance
  • Ride comfort is reduced as diameter increases
  • OEM brake and suspension limits must be respected

Diameter is usually determined first and should be confirmed with brake drawings.


2. Wheel Width

https://www.elementwheels.com/media/wysiwyg/wheeloffsetbackspacing.png

Definition
Wheel width is the distance between inner and outer bead seats.

Typical Widths

  • Sedan: 7.5J – 9.5J
  • Performance: 9J – 11.5J
  • SUV / Off-road: 8.5J – 12J+

Key Notes

  • Tire selection is restricted by wheel width
  • Wider wheels improve grip but increase clearance risk
  • Fender and suspension clearance must be checked

Width errors often lead to rubbing complaints after installation.


3. Offset (ET)

https://www.lesschwab.com/on/demandware.static/-/Library-Sites-LesSchwabLibrary/default/dw6b32d130/images/learningCenter/article/content/wheel-offset.jpg

Definition
Offset is the distance (mm) between the wheel centerline and the mounting face.

Types

  • Positive offset: wheel sits inward
  • Zero offset: mounting face centered
  • Negative offset: wheel pushed outward

Key Notes

  • Incorrect offset causes suspension or fender contact
  • Track width and steering geometry are affected
  • Offset must match vehicle-specific data

Offset is one of the most critical parameters in custom forged wheels.


4. PCD (Pitch Circle Diameter)

https://acrodyne.com.au/wp-content/uploads/Stud-pattern-PCD.png

Definition
PCD defines the number of bolt holes and the diameter of the bolt circle.

Examples

  • 5×112
  • 5×114.3
  • 6×139.7

Key Notes

  • PCD must match the hub exactly
  • Adapters increase cost and complexity
  • OEM specifications should always be verified

PCD mistakes make wheels impossible to install.


5. Center Bore (CB)

https://www.crawlpedia.com/images/wheel_guide.jpg
https://discounttire.scene7.com/is/image/discounttire/EDUhub-lug_lug-centric?qlt=80&wid=435

Definition
Center bore is the diameter of the wheel’s hub hole.

Key Notes

  • Hub-centric fitment is strongly recommended
  • Oversized CB requires hub rings
  • Undersized CB cannot be corrected

Center bore accuracy ensures vibration-free driving.


Wheel Size Checklist for B2B Buyers

Before confirming production, the following data should be locked:

  • Vehicle model & year
  • Front & rear diameter and width
  • Offset (ET) for each position
  • PCD and bolt seat type
  • Center bore requirement
  • Brake clearance drawings
  • Load rating target

Incomplete data is the most common cause of order delays.


Why Custom Forged Wheels Reduce Risk

Compared with cast wheels, custom forged wheels allow:

  • Exact size control
  • Vehicle-specific engineering
  • Higher strength with lower weight
  • Easier after-sales support

For B2B buyers, this results in fewer claims, fewer returns, and higher customer satisfaction.


Final Recommendation

Wheel size decisions should never be based on appearance alone. In professional projects, all parameters must be defined, reviewed, and confirmed before machining.

If uncertainty exists, it is recommended that drawings and vehicle data are reviewed with the manufacturer before order confirmation.


Need a verified wheel size solution for your next project?
Custom forged wheel specifications can be reviewed and optimized to match your vehicle, market, and performance goals.

Jackie Wei

Hi, I'm the author of this post, and I have been in this field for more than 10 years. If you want to customize forged wheels or forged wheels related product, feel free to ask me any questions.

Have Questions? Get a Custom Quote for Your Perfect Forged Wheels!

Looking for the perfect forged wheels to match your needs? Fill out the form below, and our experts will provide you with a personalized quote and all the details you need to make the best decision.

Note: Your information is safe with us. We will respond within 24 hours.