Struggling to source reliable rally wheels that can handle extreme racing environments?
For professional rally teams, tuning shops, and motorsport-focused wholesalers, the right wheels are more than a component—they’re a competitive advantage. But not all wheels are built the same. When strength, precision, and weight savings matter, forged rally wheels are the clear winner.
To save you time and reduce sourcing risks, we’ve curated 7 top-performing forged rally wheels—including custom options from FLEXIFORGED, designed for gravel, snow, and tarmac stages.
✅ What makes a good rally wheel for motorsport?
- Lightweight Construction – For better handling and reduced unsprung mass
- High Strength – To endure jumps, rocks, and sudden impacts
- Precision Fitment – For accurate offsets, PCD, and bore sizing
- Motorsport-Grade Finishing – To prevent corrosion in extreme environments
✅ Why choose forged over cast rally wheels?
| Feature | Cast Wheels | Forged Wheels |
|---|---|---|
| Weight | 8–10 kg (avg) | 6–8 kg (avg) |
| Strength | Moderate | 1.5–2× stronger |
| Crack Resistance | Moderate | Excellent |
| Customization | Limited | Fully customizable |
| Certification Fit | Rarely FIA-ready | Common in FIA builds |
Forged wheels—especially monoblock or 2-piece designs—offer the optimal balance between performance and durability for rally racing.
✅ Top 7 Forged Rally Wheels in 2025 (B2B Buyers Edition)
1. FLEXIFORGED RF-01 Rally Wheel
- Size Options: 15×7″, 15×6.5″, 16×7″
- Material: Aerospace-grade 6061-T6 aluminum
- Finish: Custom available (hard anodized, matte black, sandblasted silver)
- Advantages: Designed with extra reinforcement for stage rally; FIA-style impact profile
- MOQ: 4 pcs | Custom PCD, offset, center bore available
- Best for: Subaru rally builds, Mitsubishi Evo, Ford Fiesta R5
- Supplier: FlexiForge Wheels – China-based Factory
2. Speedline Corse 2118 (Forged Motorsport Version)
- Used by: Multiple WRC private teams
- Material: Heat-treated forged aluminum
- Design: Classic 12-spoke, rally-proven strength
- Drawback: Limited size and offset options
- Availability: Europe-based dealers
3. OZ Racing Rally Raid Forged
- Target Use: Dakar, cross-country rally
- Certification: FIA/TÜV
- Strength: Reinforced inner lip
- Finish: Powder-coated matte bronze
- Distribution: EU and USA
4. BRAID Forged Gravel Pro Rally
- Made in: Spain
- Customization: Wide range of PCDs, offsets
- Application: FIA gravel stages, off-road events
- Delivery Time: 3–5 weeks (longer for custom colors)
5. FLEXIFORGED RF-02 Lightweight Rally Spec
- Weight: Only 6.2kg (15×6.5″)
- Machining: CNC milled face + back pad lightening
- Material: Forged aluminum billet
- Options: Custom engraving, dual PCD drilling
- MOQ: 4 pcs | Ideal for rallycross and lightweight builds
- Supplier: FLEXIFORGED (OEM & Private Label Available)
6. Method Race Wheels 502 Forged
- Strength: Forged lip, reinforced load rating
- Origin: USA
- Target Use: Rallycross and Baja race events
- Limitation: Mostly for off-road truck builds
7. Fifteen52 Turbomac RSR Forged
- Inspired by: Ken Block’s rally cars
- Fitment: 5×114.3, 5×100
- Finish: Gloss gunmetal or white
- Audience: Premium aftermarket rally builds
- Note: Not FIA-approved by default
✅ Why Work With FLEXIFORGED?
FLEXIFORGED is a China-based factory specializing in custom forged wheels for motorsport, rally teams, and performance tuning brands.
🌟 What Sets Us Apart:
- 60+ CNC Machines (3/4/5 axis) for precision forging
- Custom PCD / Offset / Center Bore / Finish
- Flexible MOQs – from 4 pcs to full container orders
- Private Label & Logo Laser Services
- Partner Finishing Plants (chrome plating, anodizing, powder coating)
- Full Support: Invoice accuracy, inspection reports, shipping documentation
We currently supply to customers in Europe, North America, Australia, and South Africa. All wheels are made to B2B wholesale standards, with attention to lead time, export compliance, and after-sales support.
✅ Ready to Start Your Rally Wheel Program?
Whether you’re building rally cars or distributing motorsport-grade wheels, FLEXIFORGED can provide a reliable, cost-effective supply chain for your business.
📩 Contact Jackie Wei (Export Sales Manager)
📧 jackie.wei@cqpgi.com
🌐 www.flexiforgewheel.com
📍 Factory Location: China | Global Shipping Available
Still unsure which wheel best fits your rally car program? Contact us for custom specs and design drawings tailored to your application.
